Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic
THABISILE  SHABANGU

THABISILE SHABANGU

Witbank

Summary

A proven SHEQ Specialist with a track record of enhancing operational efficiency and quality assurance at Samancor Ferrometals. Leveraging expert problem-solving skills and leadership abilities, I've driven significant improvements in customer satisfaction, Procurement management , Quality and Safety leadership. Skilled in data analysis and process improvement, with innovative approach that has consistently exceeded targets, underscoring a strong commitment to excellence and integrity.

Overview

18
18
years of professional experience

Work History

Laboratory Manager

Samancor Ferrometals
05.2018 - Current
  • Followed all company policies and procedures to deliver quality work.
  • Developed strong client relationships through consistent communication and attentive service.
  • Improved customer satisfaction rates through proactive problem-solving and efficient complaint resolution.
  • Interpreted clients' needs and introduced services to fit specific requirements.
  • Listened and responded to customer requests and forwarded necessary information to superiors.
  • Oversaw daily operations of a busy office environment, ensuring tasks were completed efficiently and accurately.
  • Built and managed relationships with key clients and partners to drive growth.
  • Enhanced team productivity by streamlining processes and implementing time-saving strategies.
  • Collaborated with cross-functional teams to achieve project goals on time and within budget.
  • Mentored junior team members, fostering professional growth through guidance on best practices in the industry.
  • Earned recognition as a top performer consistently exceeding targets throughout my tenure as a specialist in the field.
  • Assisted with staff training to enforce quality, safety and sanitation guidelines.
  • Maintained current understanding of market conditions, compliance standards and best practices.
  • Reduced costs by identifying inefficiencies in operations and implementing cost-saving measures.
  • Created and delivered presentations to internal and external stakeholders to showcase work.
  • Conducted thorough research to identify trends and inform decision-making for business growth initiatives.
  • Implemented new training programs for staff, leading to higher employee retention rates and better overall performance.
  • Championed the adoption of new software tools that streamlined workflows across multiple departments.
  • Monitored industry trends to adapt strategies accordingly.
  • Developed and implemented systems to track customer feedback and satisfaction.
  • Analyzed marketing data and trends to identify opportunities for improvement.
  • Collaborated with internal departments to align marketing campaigns.
  • Optimized supply chain management, resulting in reduced delivery times and increased inventory accuracy.
  • Managed budgets effectively, consistently staying within financial constraints while maximizing resource allocation for optimal results.
  • Negotiated favorable contracts with vendors, securing high-quality products at competitive prices.
  • Optimized customer experience by delivering superior services and effectively troubleshooting issues.
  • Gathered, organized and input information into digital database.
  • Evaluated customer needs and feedback to drive product and service improvements.
  • Generated reports detailing findings and recommendations.
  • Helped meet changing demands by recommending improvements to business systems or procedures.
  • Created and managed project plans, timelines and budgets.
  • Developed effective improvement plans in alignment with goals and specifications.
  • Maintained overall safe work environment with employee training programs and enforcement of safety procedures.
  • Conducted regular reviews of operations and identified areas for improvement.
  • Maintained database systems to track and analyze operational data.
  • Educated staff on organizational mission and goals to help employees achieve success.
  • Supported creation of detailed, technical financial models to value potential acquisition targets.
  • Provided reporting for forecast analysis and ad-hoc reporting in support of decision-making.
  • Cultivated positive relationships with vendors to deliver timely and cost-effective supply of services and materials.
  • Evaluated staff performance and provided coaching to address inefficiencies.
  • Devised and implemented processes and procedures to streamline operations.
  • Frequently inspected production area to verify proper equipment operation.
  • Monitor product specifications before authorization of results (technical signatory)
  • Accountable for overall quality and technical operation of the laboratory
  • Ensure the availability of all resources needed for technical operations.
  • Manage samples within the laboratory from receipt, oversee sampling activities, sample preparation, analysis and reporting of results
  • Develop Laboratory Policy, Vision and Mission

Formulate the laboratory strategy and set KPIs

  • Manage the laboratory as a mini business according to targets established by Samancor Chrome Group Quality requirements (objective & targets)
  • Ensure functionality and effectiveness of Laboratory Information Management System (LIMS)
  • Authorize test results and compile Certificate of Analysis as Technical Signatory for the laboratory for all dispatched products
  • Liaise with Maintenance and Service contractors for the maintenance of laboratory equipment
  • Validate new and existing test methods
  • Define, write review and update Laboratory Policy and Procedures according to ISO17025 requirements
  • Formulate laboratory objectives and ensure implementation and performance evaluation thereof
  • Manage daily implementation of Policies and Procedures by personnel
  • Review quality system and documentation annually for continued suitability
  • Annual review of operational budget and capital applications
  • Compile management of change (MOC) and management plans on IMS with any changes affected / new equipment received
  • Monitor and control laboratory costs within budget
  • Investigate route courses of non-conforming test work and conduct necessary corrective and preventative actions
  • Lead annual 17025 management review and participate in plant ISO annual management review meetings
  • Action on findings from management review meetings as well as internal and external audits
  • Prepare and analyse samples for continuous evaluation of technical signatory competencies in accordance of ISO17025 standard
  • Compile quality and productivity reports for Management and Group SHEQ
  • Implement and maintain ISO17025 standards and other relevant international standards
  • Participate in proficiency testing schemes
  • Continuously monitoring and evaluation of internal quality control checks
  • Monitor and analyse of data for trend evaluations
  • Liaise with purchasing department to establish quality requirements for external suppliers
  • Conduct supplier audits and compile audit reports
  • Legal appointments as per ISO17025 and mine/smelter requirements
  • Ensure critical spare stock keeping and identification
  • Act as a SHEQ Manager

SHEQ Practitioner

Samancor Ferrometals
04.2016 - 05.2018
  • Excelled in time management skills, enabling the completion of all daily tasks while providing exceptional care to patients.
  • Developed strong working relationships with colleagues and external partners to facilitate effective collaboration on shared goals.
  • Responsible for the analyses of all samples submitted to the laboratory
  • Issuing of Certificate of analysis for the export product
  • Responsible for maintaining the SANAS 17025 accreditation
  • Responsible for the performance of all the equipment and instrument in the laboratory .
  • Training of Operators and Co-ordinators in the operation of

Instruments.

  • Time management on SAP for all the lab employee,
  • Utilise the Incident Management System (IMS) to initiate, investigate
  • report SHEQ status, Shift Planning and HR SAP time keeping
  • Evaluation of suppliers for consumables and equipment
  • Training of Co-ordinators in the supervision of shifts.
  • Managing costs to fall within the allocated budget.
  • Ensuring that the laboratory achieves the targets as agreed to in Service level agreements.
  • Liaising with other sections within the plant and other laboratories within the group
  • Research alternative analytical test methods; ICP, XRF, TGA, LECO Carbon and Sulphur analyser, Electrochemistry wet Chem and Sample Preparation.
  • Method development on ICP and XRF
  • . Internal auditing of SHEQ systems
  • Identify and assess level of continuous risk exposures in area of
  • Responsibility by considering exposures to business, financial, legal
  • Issues, people, equipment, material, environment, processes, etc.
  • Liaise with Production, Logistics, Admin and External Customers
  • Evaluation of suppliers for consumables and equipment
  • LIMS administrator participating in Proficiency Testing Schemes
  • Ensuring compliance with ISO 9000, 14000 and 18000


SHEQ Coordinator Laboratory

Samancor Ferrometals
04.2011 - 04.2016
  • Entered data, generated reports, and produced tracking documents.
  • Improved team productivity with regular communication and progress updates, fostering a collaborative work environment.
  • Enhanced operational workflows by maintaining well-organized documentation systems and updating records accurately as needed.
  • Gathered and organized materials to support operations.
  • Manage Subordinate’s performance including training development and motivation, coordinate the activities and distribution of work in the Lab.
  • Coordinate the testing of non-routine samples and

Round Robin samples.

  • Coordinate the receiving, storage and Disposal of all samples in the Laboratory. Conduct first line
  • Maintenance on Laboratory equipment Calibrate and verification of
  • Instruments Check and maintain the ICP spectrometer, Carbon and Sulphur analyse Check, interpret and process daily result.
  • Comply with Statutory regulations and inspections. Plan and schedule safety related Work identified in the safety meetings.
  • Coordinating the analysis of TAP Samples using the XRF instrument.
  • Coordination the analysis of chrome Using Metrohm auto titrator. Shift Planning during shortage of staff.
  • Co-ordinate reductants proximate analysis for ash, volatile, DFC and ash Using TGA.
  • Involve in the Implementation of ISO 17025.
  • Internal Auditing for ISO 17025 at different Samancor laboratories
  • Storage and disposal of all samples in Check interpret and process Daily results for Raw Material, Production and Finished Product.
  • Stocktaking and order stock using SAP, Co-ordinate all analysis of samples.
  • Develop methods on all instruments (ICP, Leco and XRF). Submit daily reports on shifts performance (KPI’S),
  • Perform PTO’S, SBO’s,
  • Investigate corrective and preventative actions according to procedure.
  • Acting as a Laboratory Practitioner

Laboratory Technician

Exxaro KZN Sands
05.2008 - 03.2011
  • Maintained a high level of accuracy in test results by following strict quality control procedures.
  • Cleaned and sterilized tools and equipment to maximize purity of specimens.

  • Performed testing and quality control using approved laboratory procedures and instrumentation.
  • Operated basic laboratory equipment and perform analyses such as Working in the water lab, determination of PH, Conductivity, Alkalinity, TDS, TSS, sulphates, Determination of Fe2+ in Illiminate, Determination of FeO, Ti3+ and insoluble Ti in slag.
  • Preparation of marketing samples by splitting, milling, LOI, moisture.
  • Fusion beads using Katanax fusion machine for XRF


  • Separation of illuminate from sand using TBE, separation of Zircon, Rutile using Capco machine.
  • Reporting results on LIMS
  • Maintaining quality according to ISO 17025

Standard


Laboratory Technologist

Anglo American Research
03.2008 - 04.2008
  • Wet chemistry, leaching, fusion of samples using a muffle furnace
  • Determination of precious metals ( Pt, Pd, Au and Rh) using ICP
  • Reporting the results using LIMS,
  • maintaining quality according to ISO 17025 standard

In-service Trainee

Anglo American Research
02.2007 - 02.2008
  • Preparation of samples for ICP, PH determination,
  • Reporting result on LIMS.
  • Wet chem, leaching, fusion of samples using a muffle furnace
  • Determination of precious metals using ICP a
  • Maintaining quality according to ISO 17025 standard.
  • Prill picking Preparation of silver/palladium prills for ICP-OES by digesting the
  • Using a microwave Technique and analysing on FAAS and ICP-OES.
  • Calibration and optimization of FAAS and ICP-OES instruments.
  • Method validation comparing AA and ICP on rhodium analysis

Education

Post Graduate Diploma - Supply Chain Management

Regent Business School
Johannesburg, South Africa
01.2024

Master of Business Administration - MBA

Tshwane School For Business And Society
Pretoria, South Africa
01.2023

Bachelor of Science Honours - Engineering And Technology Management

University of Pretoria
Pretoria, South Africa
12.2020

Higher Certificate - Total Quality Mnagement

University of South Africa
South Africa
12.2015

B-Tech - Laboratory Management

Tshwane University of Technology
Pretoria South Africa
12.2013

Diploma - Chemistry

Mangosuthu University of Technology
Durban, South Africa
12.2007

High School Diploma -

Clairwood High
Durban, South Africa
12.2002

Skills

  • Customer Relations
  • Expert Problem Solving
  • Documentation Management
  • Quality Assurance
  • Innovation
  • Integrity
  • Leadership
  • Planning, Organising & Control
  • Results Orientation
  • Accountable
  • Problem Solving & Decision Making
  • Aligning Performance for Success
  • Relating & Networking
  • Team Building
  • Change Leadership
  • Safety Leadership
  • Business and Financial Acumen
  • Adhering to Values
  • Effective Communicator
  • Root Cause Analysis
  • Supply Management
  • Management collaboration
  • Machinery Maintenance
  • Analytical Thinking
  • Data Analysis
  • Project Planning
  • Process Improvement
  • Improvement plan knowledge
  • Quality Assessment

Accomplishments

  • Chrome Awards for SHEQ 2012
  • Chrome Award for Outstanding Academic performance on the B-tech Laboratory Management 2013
  • Chrome Award for Process improvement 2018
  • Exxaro KZN Sands Award of Operational Excellence
  • Deans certificate for outstanding Academic Performance
  • ISO 17025 Technical Signatory
  • CUMULADE 2013 B-Tech in Laboratory Management.
  • Research for MBA Published(Informa UK Limited,Trade as Taylor & Francis Group 21 July 2023 : Topic : State of Quality 4.0 in the South African Chrome mining industry :Gap analysis and priority areas for improvement.

Timeline

Laboratory Manager

Samancor Ferrometals
05.2018 - Current

SHEQ Practitioner

Samancor Ferrometals
04.2016 - 05.2018

SHEQ Coordinator Laboratory

Samancor Ferrometals
04.2011 - 04.2016

Laboratory Technician

Exxaro KZN Sands
05.2008 - 03.2011

Laboratory Technologist

Anglo American Research
03.2008 - 04.2008

In-service Trainee

Anglo American Research
02.2007 - 02.2008

Post Graduate Diploma - Supply Chain Management

Regent Business School

Master of Business Administration - MBA

Tshwane School For Business And Society

Bachelor of Science Honours - Engineering And Technology Management

University of Pretoria

Higher Certificate - Total Quality Mnagement

University of South Africa

B-Tech - Laboratory Management

Tshwane University of Technology

Diploma - Chemistry

Mangosuthu University of Technology

High School Diploma -

Clairwood High
THABISILE SHABANGU