SAP PS
Ashwani Shukla
Head Of Manufacturing And Operations Excellence
Nagda
Work Preference
Summary
Experienced Technical Services Professional with strategic planning and technical oversight . Utilizes expertise in systems management and process improvements to enhance operational efficiency. Knowledge of leading cross-functional teams and implementing innovative solutions for sustained success.
Established large Chemical Production plants to its full capacity.
Overview
30
30
years of professional experience
4
4
Certificates
Work History
Head of Technical Services
Grasim Industries- Aditya Birla Group
Nagda, India
04.2022 - Current
- Led Operations & Maintenance for two recovery plants producing 300 TPD Sodium Sulphate, ensuring high efficiency, reliability, and compliance.
- Managed a workforce of 225+ personnel (25 staff, 100 permanent, 100 contract workmen), driving productivity, discipline, and safety culture.
- Oversaw handling and process optimization of key chemicals including Caustic Soda, Sulphuric Acid, and Zinc Sulphate, improving operational efficiency and reducing cost of production (COP).
- Successfully optimized consumption ratios, leading to significant reduction in raw material cost and process losses.
- Acted as the primary interface for customer complaints, resolving quality issues related to Sodium Sulphate and Viscose Staple Fibre, improving customer satisfaction.
- Implemented Behavior-Based Safety (BBS) and Process Safety Management (PSM) systems, strengthening plant safety performance and reducing incidents.
- Introduced the “BOSSTOMER” concept, enhancing customer engagement and strengthening long-term relationships.
- Deployed TPM, 5S, Kaizen, JIT, and Quality Circles, resulting in continuous improvement, waste reduction, and operational excellence.
- Achieved capacity enhancement of 10 TPD through debottlenecking, generating savings of approximately ₹3.5 Crores without CAPEX investment.
- Led a comprehensive water and effluent management study, mitigating operational risks and improving sustainability.
- Successfully commissioned a Zero Liquid Discharge (ZLD) plant at SFD, Nagda, with an environmental impact of 9,000 m³/day effluent treatment.
- Spearheaded new product development (FR & SCF) using sodium silicate and advanced surfactants, expanding product portfolio.
- Delivered energy optimization under the “Energy Saving” project, achieved savings of 40 TPD steam and 2,200 kWh/day power.
- Managed erection and commissioning of key process equipment including:
2 Multi-Stage Flash (MSF) Evaporators
1 Drum Dryer
1 Crystallizer for salt drying
Head of WTP/ETP/STP
Birla Cellulosic
Kosamba, India
12.2019 - 03.2022
- Managed Water Treatment Plant (WTP) operations of 18,000 m³/day capacity, ensuring reliable supply of:
12,000 m³/day Soft Water
3,000 m³/day DM Water
3,000 m³/day Hard Water - Oversaw three water reservoirs with a combined storage capacity of ~1 million m³, ensuring uninterrupted water availability.
- Operated and maintained Effluent Treatment Plant (ETP) handling 12,000 m³/day, ensuring compliance with environmental norms.
- Managed disposal and treatment of ~100 TPD cellulosic waste and inorganic sludge, optimizing handling and reducing environmental impact.
- Led erection and commissioning of a 15,000 m³ biological reactor, enhancing treatment efficiency and plant capacity.
- Established three Reverse Osmosis (RO) plants for wastewater recycling, improving sustainability and reducing fresh water dependency.
- Successfully commissioned Sewage Treatment Plants (STP) for residential colony operations.
- Designed and implemented a robust hard water supply system for the colony, ensuring uninterrupted supply even during COVID-19 disruptions.
- Acted as key liaison with regulatory authorities including GPCB and Gujarat Irrigation Department, ensuring statutory compliance and smooth operations.
- Successfully managed and mitigated prolonged water crisis for 3 consecutive years in Kosamba, ensuring business continuity.
Head of Production Department
Birla Cellulosic
Kosamba, India
12.1996 - 11.2019
- Contributed to one Greenfield and one Brownfield project for Viscose Staple Fibre plants (175 TPD each), supporting end-to-end execution.
- Led erection and commissioning of critical process equipment including reactors, dryers, and chillers, ensuring timely project completion and operational readiness.
- Progressed from Trainee Engineer to Head of Production, demonstrating consistent high performance, leadership, and technical expertise.
- Established and stabilized key process areas including Viscose (De-polymerization) and Filtration sections, improving process reliability and product quality.
- Achieved significant steam and power savings through optimization of chilled water load and utility systems.
- Enhanced plant productivity from 350 TPD to 400 TPD without additional CAPEX, through process optimization and de-bottlenecking.
- Implemented TPM and TQM practices, driving continuous improvement, operational excellence, and team engagement.
- Awarded Best Project Prize by QCFI Circle, Vadodara for excellence in quality and process improvement initiatives.
- Developed strong technical expertise in slurry handling, drum operations, filtration systems, and xanthation process within VSF manufacturing.
Process Engineer
Jk Lakshmi Cement
Sirohi, India
04.1996 - 11.1996
- Worked in Brown field Cement Project 3000 TPD Clinker. Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
Education
MBA - Operations Management
Indian Institute of Modern Management
Pune06-2005
BE Chemical Engineering -
Kanpur University
Kanpur06-1996
Skills
Team leadership
Process improvement
Behavior Based Safety Observation
Surfactants
Business process improvement
New Product Development
Certification
Google Project Management
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Accomplishments
Achieved saving of Rs 3.5 Crs per year by increasing the productivity of VSF without any CAPEX.
Implemented 4 End to End SAP PS Projects.
Software
MS Office
Languages
English
Advanced (C1)
Hindi
Advanced (C1)
Gujarati
Intermediate (B1)
Interests
Playing Cricket
Travelling
Timeline
Sustainability for Business: ESG Fundamentals
02-2026
Google Project Management
12-2025
Process Safety and Risk Analysis
09-2024
Head of Technical Services
Grasim Industries- Aditya Birla Group
04.2022 - Current
Head of WTP/ETP/STP
Birla Cellulosic
12.2019 - 03.2022
SAP Project system
10-2008
Head of Production Department
Birla Cellulosic
12.1996 - 11.2019
Process Engineer
Jk Lakshmi Cement
04.1996 - 11.1996
BE Chemical Engineering -
Kanpur University
MBA - Operations Management
Indian Institute of Modern Management